Tag: Liquid

Turbidity Monitoring System under the Jal Jeevan Mission

From Detection to Distribution:
How Axis Solutions’ Turbidity Monitoring System Helped Achieve <5 NTU
Compliance under the Jal Jeevan Mission

Executive Summary

The Jal Jeevan Mission (JJM), a flagship initiative by the Government of India, aims to provide safe and sustainable drinking water to every rural household by 2047. A major challenge in achieving this goal is ensuring consistent water quality, particularly by controlling turbidity caused by suspended solids such as clay, silt, organic matter, and microorganisms, which hampers treatment efficiency and bacterial disinfection. To address this, real-time turbidity monitoring was introduced through the deployment of advanced turbidity analyzers at key points in the water treatment and distribution network. These analyzers enabled continuous monitoring, timely interventions, and improved visibility of water quality data. As a result, treatment processes became more efficient, contamination risks were minimized, and compliance with safety standards was ensured, significantly contributing to the mission’s objective of delivering safe drinking water to rural households.

Problem Statement

Operating under the Jal Jeevan Mission, a rural water supply initiative by the Government of India, the project aimed to provide safe drinking water to remote villages. However, a major challenge was the high turbidity in raw water sources such as rivers, lakes, and borewells, which contain significant levels of suspended particles. This turbidity affected the efficiency of the filtration and disinfection processes. Compounding the issue, traditional monitoring methods relied heavily on manual sampling and laboratory analysis, leading to time delays in contamination detection and response.

To meet the BIS 10500:2012 drinking water standards—requiring turbidity to be below 5 NTU there was a critical need for real-time monitoring and data-driven decision-making. This called for the implementation of automated systems and IoT-based data integration to enable rapid, informed corrective actions. The technology deployed needed to be robust, scalable, and capable of operating in decentralized rural environments while ensuring continuous compliance with regulatory norms.

Solution Approach

To address the turbidity-related challenges in rural water supply systems, Axis Solutions proposed a comprehensive and automated solution using its advanced online turbidity analyzers. These analyzers were strategically deployed across critical points of the water infrastructure, including Raw Water Intake Points, Water Treatment Plants (monitoring both pre- and post-filtration), and Distribution Networks to ensure end-to-end water quality monitoring. The technology stack involved robust optical sensing instruments integrated with IoT-based data acquisition and remote monitoring capabilities, enabling real-time analysis and alerts. The system architecture was designed for decentralized implementation with centralized data visualization, ensuring seamless flow from sensor input to actionable insights. Customizations were made to adapt the analyzers for varying environmental and installation conditions in rural areas, including solar-powered options and rugged enclosures for remote deployment. These innovations allowed for reliable performance, timely detection of turbidity spikes, and compliance with regulatory standards, significantly enhancing the water quality management process under the Jal Jeevan Mission.

Key Features of Axis-Supplied Turbidity Analyzers

  • Nephelometric Sensor Technology – Measures scattered light to determine turbidity measurement accurately.
  • Online & Real-Time Monitoring – Continuous tracking with automated alerts.
  • IoT & Cloud Integration – Data linked to the Jal Jeevan Mission’s central dashboard.
  • Low Maintenance & Self-Cleaning Probes – Reduces operational downtime.
  • High Accuracy & Compliance – Ensures turbidity remains below 5 NTU, meeting BIS standards.

Axis Solutions’ turbidity analyzers utilize nephelometric sensor technology, which operates by measuring the intensity of light scattered at a 90 to 180 degree angle from an infrared light source. This method is in accordance with ISO 7027-1:2016 standard that specifies quantitative methods for determining water turbidity, with Nephelometric Turbidity Units (NTU) being a common unit for measuring turbidity, especially for low turbidity waters like drinking water. These sensors are suitable for continuous turbidity monitoring in water treatment plants, raw water intake points, and distribution systems. Some models include features such as automatic cleaning and digital signal output for integration with control systems.

Implementation Strategy

The implementation began with a detailed site assessment and planning phase, where water sources and treatment plants with high turbidity issues were identified. Strategic installation points were selected based on water flow patterns, accessibility, and impact potential. Axis Solutions then provided advanced optical turbidity analyzers equipped with digital data transmission and automatic self-cleaning features to prevent biofouling and reduce maintenance needs. These analyzers were installed at critical locations, including raw water intake points, filtration units, and distribution outlets. They were seamlessly integrated into the existing SCADA systems, enabling real-time data collection, centralized monitoring, and automated alerts. Following installation, local water department personnel underwent thorough training in sensor maintenance, calibration, and troubleshooting, while routine calibration schedules were established to ensure measurement accuracy. The deployment process, including assessment, delivery, installation, integration, and training, was typically completed within 4 to 6 weeks per site cluster. To mitigate risks, self-cleaning sensors were used to minimize downtime, backup equipment was provided for key locations, and standard operating procedures were put in place, along with remote technical support, ensuring system resilience and continuous operation.

Challenges and Resolutions During Execution

During execution, site-specific calibration inconsistencies were observed due to variations in raw water composition. These were resolved by implementing routine on-site calibration and adjusting analyzer settings based on actual sample characteristics. SCADA integration required additional configuration support to ensure proper data communication between the analyzers and existing systems. Power fluctuations at a few remote sites caused intermittent analyzer downtime; this was managed by providing stabilized power supply connections. These issues led to procedural updates, including a standardized calibration checklist and pre-deployment SCADA compatibility checks.

Conclusion

The integration of Axis Solutions’ turbidity analyzers under the Jal Jeevan Mission significantly transformed water quality monitoring practices in rural India. By replacing manual sampling methods with real-time, automated turbidity sensors, the project ensured continuous surveillance and rapid response to water quality fluctuations. This technological advancement played a vital role in maintaining turbidity levels below 5 NTU (Nephelometric Turbidity Unit), thereby delivering safe and clean drinking water to rural communities. Beyond technical success, the deployment supported the broader goal of the Government of India’s ‘Har Ghar Jal’ (Water for Every Home) initiative—contributing directly to improved public health, regulatory compliance, and sustainable water management practices. Axis Solutions’ role in this initiative showcases the impact of smart Analyzer and Instrumentation in nation-building efforts.

Delivers Innovative Shelter Solution to West Africa

Delivers Innovative Shelter Solution to West Africa.

Implementation

Our shelters/E-house aren’t just structures; they’re a testament to innovation. Fitted with high-quality tube lights, we ensure optimal visibility and safety, even in challenging environments.

Cool Comfort

Axis Make Split AC takes center stage in our shelters, providing unparalleled comfort even in the harshest climates. Our AC units are designed to withstand the rigors of industrial settings, keeping occupants cool and productive.

Safety First

For this particular project, safety was paramount. That’s why we’re proud to have installed our own make of Explosion-Proof Split AC units, certified by ATEX and IECEx. Our commitment to safety knows no bounds.

Tailored Solutions

Every project is unique, and our team thrives on challenges. From design to installation, we tailor our solutions to meet the specific needs of our clients, ensuring maximum efficiency and satisfaction.

This project marks another milestone in our journey of innovation and excellence. We’re grateful for the opportunity to contribute to the success of our esteemed clients and look forward to many more ventures that push the boundaries of possibility.

HVAC Systems for the Gas Processing plant

A distinguished state-owned oil and gas company in Africa operates a critical gas processing plant. To improve the efficiency and reliability of operations, the company identified the need to upgrade the Heating, Ventilation, and Air Conditioning (HVAC) systems in the RIE (Remote Instrumentation Equipment) room. This upgrade aimed to ensure optimal environmental conditions for sensitive equipment installed inside room.

A plant, located in the Sahara desert southeast part of Africa, which plays a crucial role in processing natural gas from the surrounding fields. The facility operates in a challenging environment characterized by high temperatures and sandstorms, necessitating robust HVAC solutions to ensure optimal working conditions for personnel and equipment.

Optimizing HVAC Systems for the International Client of the Gas Processing Plant

Challenges:

  1. Extreme Environmental Conditions: The sub-urban region experiences high temperatures, often exceeding 55°C (131°F) and minimum side will be -2°C (29°F), coupled with frequent sandstorms, posing significant challenges for HVAC system performance and maintenance.
  2. Operational Reliability: The HVAC systems must operate continuously to maintain comfortable indoor conditions and safeguard critical equipment from overheating, despite the harsh environmental conditions.

Solution:

In response to Client requirements, Axis Solutions Pvt Ltd a leading provider of HVAC solutions, supplied and installed eight state-of-the-art HVAC units tailored to the specific needs of the particular plant. The solutions included:

  • Robust Design: The HVAC units were engineered to withstand extreme ambient temperatures, corrosion, and abrasion, ensuring long-term reliability and durability in the harsh desert environment. High-efficiency air filters were integrated into the HVAC units to prevent the ingress of sand and dust, maintaining indoor air quality and protecting sensitive equipment.
  • Redundancy and Backup Systems: To enhance reliability, redundant components or redundant HVAC systems, minimizing the risk of downtime due to equipment failure. The robust construction and redundancy features of the HVAC units ensured uninterrupted operation, even during extreme weather conditions or equipment failures, thereby enhancing the overall resilience and reliability of the plant.By effectively controlling temperature and airflow, the HVAC units protected critical equipment from overheating and minimized the risk of mechanical failures, thereby reducing downtime and maintenance costs.

Implementation:

The implementation phase involved meticulous planning and coordination between two companies engineering and maintenance teams. Key steps included:

  • Customization and Manufacturing: Based on the site assessment findings, the HVAC units were customized to meet the specific requirements of the plant and manufactured to the suitable environment.
  • Installation and Commissioning: A team of experienced technicians from Axis supervised the installation and commissioning process, ensuring seamless integration with E-house and compliance with requirement.
  • Training and Support: Comprehensive training programs were conducted for the distinguished Company’s personnel to familiarize them with the operation, maintenance, and troubleshooting of the new HVAC systems. Ongoing technical support and maintenance services were also provided to ensure optimal performance and reliability.

Implementation:

The implementation phase involved meticulous planning and coordination between two companies engineering and maintenance teams. Key steps included:

  • Customization and Manufacturing: Based on the site assessment findings, the HVAC units were customized to meet the specific requirements of the plant and manufactured to the suitable environment.
  • Installation and Commissioning: A team of experienced technicians from Axis supervised the installation and commissioning process, ensuring seamless integration with E-house and compliance with requirement.
  • Training and Support: Comprehensive training programs were conducted for the distinguished Company’s personnel to familiarize them with the operation, maintenance, and troubleshooting of the new HVAC systems. Ongoing technical support and maintenance services were also provided to ensure optimal performance and reliability.

Results and Benefits:

  • Increased Productivity: The collaboration led to increased production capacity and throughput, enabling IOCL Panipat Plant to meet growing market demand for PTA.
  • Improved Quality: Axis Solution’s integrated solutions resulted in improved product quality, reducing defects and customer complaints.
  • Cost Savings: By optimizing resource utilization and reducing waste, the project contributed to significant cost savings for the Panipat Plant.
  • Enhanced Competitiveness: The collaboration strengthened IOCL’s competitive position in the PTA market by enhancing operational efficiency and product quality.

Final Thoughts & Attainments:

The successful implementation of optimized HVAC systems at the gas processing plant, situated in Africa. Demonstrates the importance of tailored solutions in addressing the unique challenges of industrial facilities operating in harsh environments. By partnering with Axis Solutions and leveraging innovative technology, Our Client was able to enhance operational efficiency, reliability, and sustainability at the plant, setting a benchmark for future
projects in the region.

PTA Process Optimization for IOCL Panipat

Purified Terephthalic Acid (PTA) is a key chemical compound primarily used in the production of polyester fibers, resins, and films. It is a white, crystalline powder with excellent chemical stability and is produced through the oxidation of para-xylene, typically using acetic acid as a solvent and a catalyst like cobalt-manganese or cobalt-bromine. Here’s a breakdown of its definition, applications, and some statistics:

PTA Process Optimization for IOCL Panipat

Definition:

Purified Terephthalic Acid (PTA) is an organic compound with the chemical formula C₆H₄(COOH)₂. It belongs to the family of aromatic dicarboxylic acids and is derived from the oxidation of para-xylene.

Applications:

  • Polyester Production
  • Engineering Plastics
  • Coatings and Adhesives
  • PET Film
  • Other Applications

Summary:

Axis Solution, serving as an Integrated Solution Provider, collaborated with the esteemed Indian Oil Corporation Limited (IOCL) Panipat Plant to optimize and enhance the Purified Terephthalic Acid (PTA) application process.

Collaboration Overview:

Axis Solution partnered with Indian Oil Corporation Limited (IOCL) Panipat Plant to provide integrated solutions for the PTA application process for pH measurement. Leveraging expertise in process optimization and cutting-edge technology, Axis Solution aimed to enhance operational efficiency, productivity, and product quality at the Panipat Plant.

Challenges Faced & Problem Identified:

  • Life of pH sensor: Process’s Aggressive Media & dusty environment erode pH sensor and diminish the life span of it. In most of Textile & Polyester application, it’s highly difficult to clean the pH probe in process line on regular interval without interrupting the process.
  • Reading Accuracy: For accurate reading, pH sensor must be clean multiple times during the regular interval during process or every day. In addition to it, calibration is required multiple times without disrupting the process.
  • Maintenance: Keeping pH sensors operational in textile and polyester manufacturing settings without halting the process is a daunting challenge for workers. It demands precise training, adherence to safety protocols, and careful execution to ensure that necessary actions such as manual removal, cleaning, and calibration are performed without compromise.

Key Solutions Provided:

  • Advanced Process Control Systems: Axis Solution implemented state-of-the-art control systems to optimize process parameters and maintain product consistency and quality.
  • Energy Management Solutions: The collaboration introduced energy-efficient technologies and practices to reduce power consumption and enhance sustainability.
  • Quality Assurance Systems: Axis Solution deployed quality assurance systems and protocols to ensure the production of high-quality PTA meeting stringent industry standards.
  • Training and Support: Axis Solution provided comprehensive training and support to the plant personnel to ensure smooth implementation and operation of the integrated solutions.

Results and Benefits:

  • Increased Productivity: The collaboration led to increased production capacity and throughput, enabling IOCL Panipat Plant to meet growing market demand for PTA.
  • Improved Quality: Axis Solution’s integrated solutions resulted in improved product quality, reducing defects and customer complaints.
  • Cost Savings: By optimizing resource utilization and reducing waste, the project contributed to significant cost savings for the Panipat Plant.
  • Enhanced Competitiveness: The collaboration strengthened IOCL’s competitive position in the PTA market by enhancing operational efficiency and product quality.

Conclusion:

As a result of this successful partnership, Axis Solution have not only achieved operational excellence but have also set a benchmark for collaboration and innovation in the petrochemical industry. Looking ahead, the lessons learned and the outcomes achieved will serve as a foundation for future endeavors, driving continuous improvement and value creation for all stakeholders involved.